I-110 Ton C Isakhelo esiphindwe kabini seCrank Precision Press
(Umatshini woKondla oomatshini ugcinwe ngaphambili)
Imodeli yezixhobo ze-1, igama kunye nobungakanani:
|
Izixhobo zemodeli |
Igama |
Ubungakanani |
Phawula |
|
STC-110 |
C isakhelo senqaku elinye lokushicilela ngokuchanekileyo |
1 |
Oomatshini bokuhambisa ukutya shaft bagcinwe ngaphambili kumaphephandaba |
2 Amandla kunye neemfuno zokusingqongileyo
Supply Ukunikezelwa kwamandla ombane: 380V ± 10%, izigaba ezintathu zetambo ezintlanu
Uxinzelelo lomoya: uxinzelelo 0.6 ~ 0.8mpa
Ubushushu obusebenzayo: -10 ℃ ~ 50 ℃
Ukusebenza ukufuma: ≤ 85%
Umgangatho wokuphunyezwa kwezixhobo
I-GB / T 10924-2009 《Ukuchaneka kwecala elichanekileyo lokushicilela mechanical
/ GB / T5226.1-2002 《Iimfuno ngokubanzi zobugcisa koomatshini bemizi-mveliso kunye nezixhobo zombane》
⑶ I-GB5226.1—2002 safety Ukhuseleko loomatshini izixhobo zombane zoomatshini-icandelo I iimeko ngokubanzi zobuchwephesha》
JB / T1829-1997 conditions Iimeko zobuchwephesha ngokubanzi zokwenza imithombo yeendaba》
⑸ GB17120-1997, ukhuseleko kunye neemeko zobugcisa nasekuqiniseni oomatshini》
⑹ JB / T9964-1999 requirements Iimfuneko zobuchwephesha zecandelo lokushicilela elisecaleni》
⑺ JB / T8609-1997 《Iimeko zobugcisa zokuwelda oomatshini bokushicilela》
3.1 Izixhobo zingqinelana nenqanaba loku-1 lokuhlola ngokuchanekileyo laseJapan.
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Ukuchaneka izinto |
IJapan JIS 1 iklasi |
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Ukucaba-Ixabiso elamkelekileyo kwindawo yokusebenza esezantsiMm） |
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Ukufana - ixabiso elivumelekileyo phakathi komphezulu wesilayidi kunye nebhentshi lomsebenzi osezantsiMm） |
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Ukuma nkqo kwesityibilikisi phezulu nasezantsi ngomgangatho webhentshi osezantsi - ixabiso elivumelekileyoMm） |
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Ubungqingqwa-ixabiso elamkelekileyo lomngxunya wokufa kumhlaba ongaphantsiMm） |
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Ukucoca iyonke - ixabiso avumelekileyo yokusebenza ephezulu nangaphantsiMm） |
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4 Iiparameter zezixhobo eziphambili
|
Inani |
Umba |
Iyunithi |
I-STC-110 (V) |
|
1 |
Uhlobo Transmission |
—— |
Crankshaft, |
|
2 |
Uhlobo lomzimba |
—— |
Welding ipleyiti yesinyithi |
|
3 |
Amandla okuzimela |
Kn / Ton |
1100/110 |
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4 |
Isikhokelo sesilayidi sokwakhiwa kwesuntswana |
--- |
Amanqaku amabini kunye neendlela ezintandathu |
|
5 |
Indawo yokukwazi |
mm |
5 |
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6 |
Ukufaka amanqaku |
ingongoma |
2 |
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7 |
Ubude besilayidi sokuhamba |
mm |
180 |
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8 |
Ubuninzi beemodyuli eziphakamileyo |
mm |
400 |
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9 |
Uhlengahlengiso lwesilayidi |
mm |
100 |
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10 |
Uhambo oluqhubekayo ngomzuzu |
Amaxesha / iMin |
35-65 |
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11 |
Ubungakanani bebhentshi ephezulu (ekhohlo nasekunene x ngaphambili nasemva) |
mm |
1400 x 500 |
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12 |
Ubungakanani bebhentshi elisezantsi (ekhohlo nasekunene x ngaphambili nasemva) |
mm |
Ngo-1800 x 650 |
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13 |
Amandla ombane aphambili + esiguquliweyo sokuhamba rhoqo |
I-kW x P. |
11 x 4 + Rhoqo isiguquli |
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14 |
Uxinzelelo lomthombo womoya |
MPA |
0.6 |
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15 |
Umbala weendaba |
umbala |
mhlophe |
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16 |
Precision grade |
IBakala |
Inqanaba 1 laseJapan leJIS |
5. Iimfuno zobugcisa
5.1 Iimpawu eziphambili zezakhiwo kunye neendlela
(1) Ukucinywa kwesantya esiphezulu kwesikhokelo sesilayidi, ubunzima kwiidigri ze-HRC45,
Izinto eziluncedo:banxibe ukumelana kuphuculwe kakhulu. (akukho lunyango luphelisa rhoqo abanye abenzi)
(2) Isikhokelo sesilayidi somgaqo kaloliwe wokugaya, uburhabaxa bomhlaba phakathi kweRa0.4-Ra0.8,
Izinto eziluncedo:ukugcina ukuchaneka okuphezulu, ukunxiba kuncitshiswe kakhulu. (akukho kucinywa kunye nokusila kusetyenzwa ngabanye abenzi)
(3) Inqwelomoya kaloliwe isilayidi 0.01mm / M, ukuchaneka okuphezulu.
Izinto eziluncedo:ukuchaneka kuphuculwe kakhulu. (Abanye abenzi ngaphezulu kwe-0.03mm / M)
(4) Onke amacandelo eesekethe zegesi ziiJapan SMC.
(5) Sisebenzisa i-American MAC brand jet valve electromagnetic, i-jet reaction sensitivity iphezulu.
(6) Izinto zecrankshaft yi-42CrMo (Izinto ezifanayo ne-AIDA).
Izinto eziluncedo:I-30% yomelele ngaphezu kwe-45 yentsimbi, inkonzo ende (Ngokuqhelekileyo i-45 yentsimbi evela kwabanye abenzi)
(7) Umkhono wobhedu yi-zqsn10-1 (tin-phosphorus bronze), efanayo kumkhono wobhedu we-AIDA.
Abanye abavelisi basebenzisa i-BC6 (i-colliers zethusi ikwabizwa ngokuba yi-663 yethusi), eyi-50% yomelele kunobhedu oluqhelekileyo (uxinzelelo lomhlaba) kwaye yomelele kwaye yomelele. Ukuchaneka okude kunye nobomi benkonzo.
(8) Sonke imibhobho ngu Φ 6, ukuhamba kwe-oyile, akukho jam lula. (ezinye iifektri zihlala zisebenzisa Φ 4).
(9) I-tee yenziwe nge-brand yaseJapan i-TM-3 ingxubevange yobhedu (izinto ezifanayo ne-AIDA)
Uncedo: Ithuba lokuluma abafileyo linciphisa kakhulu (umenzi ngokubanzi yintsimbi).
Impact Impembelelo kokusingqongileyo
Le mveliso ayinampembelelo imbi kwindalo kwaye ayizukuvelisa igesi eyingozi.
Ukuphathwa nokufakwa
⑴ Ukuthuthwa nokugcinwa kwezixhobo:
① Izixhobo zamkela i-anti-rust, anti-vibration kunye namanyathelo okulwa nefuthe kwinkqubo yokupakisha, enokuthi iqinisekise ukuthuthwa kunye nokugcinwa kwe-5 ° c ~ 45 ° c.
② Xa isixhobo sihanjiswa kwaye sigcinwa, kufuneka sinikwe ingqalelo. Izixhobo kunye nokupakisha kwangaphandle akufuneki kuvezwe ngqo emvuleni okanye emanzini, kwaye ukupakisha kwangaphandle akufuneki konakaliswe.
⑵Ukuphakanyiswa kwezixhobo:
Xa uphakamisa kwaye ukothula nge-crane, ezantsi okanye icala lemveliso aliyi kuba phantsi kothuselo okanye ukungcangcazela okunamandla.
Ufakelo:
Susa kwaye ucoce ifilimu yeplastiki isongelwe ngaphandle, susa iplagi, kwaye ufake isixhobo se-PU1 sokudibanisa umbhobho kunye nombhobho we-PU, ubude bepayipi ye-PU malunga ne-700mm.
5.2 Ubume becandelo
Amalungu oomatshini
Isakhelo sidityaniswe ngezinto zeQ235B. Emva kwe-welding, i-tempering iyenziwa ukuphelisa uxinzelelo lwangaphakathi lwezixhobo. Isikhundla sikaloliwe esikhokela indawo ye-Fuselage eneekona ezimbini zendlela yesikhokelo.
Uhlobo loThumelo
Izixhobo zokudlulisela, i-crankshaft kunye nentonga yokuqhagamshela zihlanganisene kwinxalenye ephezulu yeendaba. Imoto ephambili ifakwe kumgangatho wokulinganisa ongasemva kwesakhelo, iflowwheel, iklatshi, njl
Kwicala elingasemva lesakhelo, iflowwheel iye yavavanywa ibhalansi phambi kwendibano.
Inxalenye yegiya isebenzisa indlela yokuhambisa amazinyo ngokuthe tye, kwaye izinto zayo zenziwe ngentsimbi ephezulu yamandla i-42CrMo, kwaye unyango lobushushu oluhambelanayo luyenziwa.
I-inertia eyomileyo yokubamba / ukubamba. Inkqubo yokulawula i-clutch / brake ixhotywe ngesixhobo esingaqhelekanga sokufumanisa.
Zonke izinto zokufumana i-shafts zenziwe nge-tin-phosphorus ye-bronze enxibayo.
Isityibilikisi
Isilayidi senziwe ngezinto ze-HT250. Isikhokelo samkela inqaku elinamacala amabini amathandathu esisikhokelo,
Umphezulu ongezantsi webhloko yesilayidi kunye nomphezulu wetafile une-T-groove, esetyenziselwa ukufaka ukungunda. Ukuphakama kwebhloko yokutshixa kuhlengahlengiswa yimoto yombane ngaphezulu kweetoni ezingama-80 (kubandakanya).
Sebenzisa inkqubo yokukhusela ngaphezulu kokuzenzekelayo.
Inkqubo yokuthambisa
Umatshini wokushicilela uthanjisiwe ngebhotolo yombane kwaye ixhotyiswe ngenkqubo ye-alamu yenqanaba eliphantsi, ke ikhuselekile kwaye ithembekile. Isilinganisi yile: impompo yokuhambisa ibhotolo yesandla.
Inkqubo yokulinganisa isixhobo
Sebenzisa uxinzelelo lomoya uhlobo lwesilayidi sebhloko eseleyo, uxinzelelo lomoya lunokulawulwa kuxinzelelo lomoya lwevalve.
Icandelo lombane
Izixhobo zombane zilawulwa yi-PLC, zixhotyiswe ngombane onamandla womatshini womntu, kwaye iboniswa siscreen sokuchukumisa iimveliso ezidumileyo.
Ukubekwa kwipaneli yokusebenza ephambili, le misebenzi ilandelayo inokufezekiswa:
Iscreen sokuchukumisa sibonisa oonobumba baseTshayina (okanye batshintshe phakathi kwamaTshayina nesiNgesi), elula nekulula ukuyiqonda, kwaye ibonakalise iiparameter ezahlukeneyo zedatha, ezifana nenani lemivumbo, i-CAM Angle ye-elektroniki, njl njl. inokusekwa kwiscreen sokuchukumisa;
Bonisa ukuhamba kokusebenza komatshini wokushicilela, ukuze umqhubi asebenzise umatshini ngokulula，kwaye inesimo esiphambili sokuhamba kwemeko ；
Display Ukusebenza kunye nokusilela kolwazi ukubonisa, ukuze abaqhubi kunye nabagcini ngokukhawuleza basombulule iingxaki zeendaba, ukunciphisa ixesha lokuphumla;
Igalelo le-PLC / inqaku lokukhutshwa kwempazamo;
Cwangcisa ukubala kwemveliso kwescreen, esinokubonisa ukubala kwemveliso okwangoku ngexesha lokwenyani, kwaye usete inani ekujolise kulo lomsebenzi.
Press Umatshini wokushicilela ombane usebenzisa izixhobo zamanqanaba amathathu, i-380V, i-50Hz.
Motor Eyona moto incinci ixhotyiswe ngobuninzi be-thermal kunye ne-zero isantya sokukhusela umva.
⑧ Ukufezekiswa komsebenzi ngamnye wolawulo lwepunch kunentambo yokhuseleko ehambelanayo. Iphaneli ixhotyiswe ngesikhombisi sokukhanya kunye nokusetha kwakhona ukugqiba umsebenzi wokusetha kwakhona emva kokuqinisekiswa kwephutha.
5.3 Indlela yokusebenza
Cofa useto lwe-intshi, ongatshatanga, oqhubekayo ngeendlela ezintathu zokusebenza. Imowudi yokusebenza ikhethwe ngotshintsho kwaye ilawulwa embindini liqhosha.
5.4 Amanyathelo okhuseleko
Stop iqhosha lokumisa likaxakeka: cinezela iqhosha "lokumisa likaxakeka" kwimeko yokusebenza ngokungaqhelekanga kweendaba. Umatshini wokushicilela unamaqhosha amathathu okuma ngokungxamisekileyo.
Inye kwiphaneli yokulawula ukusebenza, enye ikholamu, enye kwitafile enezandla ezibini; Cinezela nawaphi na amaqhosha okuma ngokungxamisekileyo kwaye umatshini wokushicilela uyakuyeka kwangoko. Indawo yeqhosha lokumisa likaxakeka kwikholam malunga ne-1.2 yeemitha ukusuka emhlabeni, ehlangabezana neemfuno ze-ergonomics；
Iqhosha lokusebenza kwezandla ezibini: isandla esisezantsi sokungqamanisa ixesha li-0.2-0.5s;
Ukukhusela ngaphezulu: ibhloko yesilayidi ixhotyiswe ngenkqubo yokhuselo olungaphezulu komhlaba ukuze kuqinisekiswe ukuba umshicileli awuyi konakalisa umatshini wokushicilela kwaye ufe ngenxa yomthwalo omninzi.
Ukugcwala ngaphezulu emva kwesilayidi esihlala emazantsi kwindawo efileyo, kunokusebenzisa i-intshi kuphela, ukubuyela umva kwindawo ephezulu efile yokulungiswa kunye noxinzelelo, umsebenzi.
6. Uqwalaselo lwezixhobo
6.1 Icandelo eliphambili lolwakhiwo
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Inombolo yesiriyeli |
Igama lendima |
imodeli |
Izixhobo, iindlela zonyango |
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1 |
Isakhelo somatshini |
Isiqwenga esisisiseko |
Izixhobo zeQ235B |
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2 |
Ibhentshi yomsebenzi |
Isiqwenga esisisiseko |
Izixhobo zeQ235B |
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3 |
Crankshaft |
Isiqwenga esisisiseko |
Izixhobo 42CrMo, icinyiwe kwaye inomsindo Hs42 ± 20 |
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4 |
ukubhabha |
Isiqwenga esisisiseko |
Izixhobo ze-HT-250 |
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5 |
Isilayidi |
Isiqwenga esisisiseko |
Izixhobo ze-HT-250 |
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6 |
Isilinda |
Isiqwenga esisisiseko |
Izixhobo 45 |
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7 |
Izixhobo zentshulube |
Isiqwenga esisisiseko |
Izixhobo zeZQSn10-1 Tin phosphor bronze |
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8 |
Intshulube |
Isiqwenga esisisiseko |
Izixhobo ze40Cr, ezicinywayo kunye nobushushu Hs40 ± 20 |
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9 |
ikhonkco |
Isiqwenga esisisiseko |
Izixhobo QT-500 unyango Blunting |
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10 |
Intloko yebhola yeSawtooth |
Isiqwenga esisisiseko |
Izixhobo ze40Cr, ezicinywayo kunye nobushushu Hs40 ± 20 |
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11 |
Isikhokelo sesilayidi |
Isiqwenga esisisiseko |
Iimathiriyeli i-HT-250, Amaza aphakamileyo okucima i-hrc45 degrees ngaphezulu |
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12 |
Ubhedu (umkhono wobhedu) |
Isiqwenga esisisiseko |
Izixhobo zeZQSn10-1 Tin phosphor bronze |
6.2 iindawo eziphambili umenzi / uphawu
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Nunber |
Igama lendima |
Umenzi / uphawu |
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1 |
Imoto ephambili |
Nokia |
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2 |
Ukulungiswa kwesilayidi semoto |
ISANMEN |
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3 |
I-PLC |
IJapan Omron |
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4 |
Isinxibelelanisi se-AC |
EFransi Schneider |
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5 |
Ukudlulisa okuphakathi |
IJapan Omron |
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6 |
Brake eyomileyo clutch |
I-OMPI yase-Itali |
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7 |
I-valve ye-solenoid kabini |
I-USA ROSS |
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8 |
Ukuhanjiswa kwethermal, isinxibelelanisi esincedisayo |
EFransi Schneider |
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9 |
iqhosha lolawulo |
EFransi Schneider |
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10 |
Ukucoca umoya |
IJapan SMC |
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11 |
Mnumzana oyile |
IJapan SMC |
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12 |
Uxinzelelo ukunciphisa ivalve |
IJapan SMC |
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13 |
Impompo yokugcwala kakhulu ngamanzi |
EJapan, eShowa |
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14 |
Iqhosha lesibini |
IJapan Fuji |
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15 |
Impompo oyile yombane |
IJapan IHI |
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16 |
Ukuthwala okuphambili |
I-USA Timken / TWB |
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17 |
Unyawo lokulwa ukungcangcazela |
Hengrun |
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18 |
utshintsho lomoya |
EFransi Schneider |
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19 |
Rhoqo isiguquli |
ZHENGXIAN |
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20 |
isikrini esibanjwayo |
Kunlun Tongtai |
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21 |
AMatywina |
I-SOG yaseTaiwan |
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22 |
Ukucwangcisa kwangaphambili |
IJapan Omron |
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23 |
Ukutshintsha kwamacandelo amaninzi |
Siemens, eJamani |
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24 |
Isixhobo esivuthela umoya |
I-USA MAC |
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25 |
Ukukhanya kukufa |
IPuju ye-LED |
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26 |
Ujongano oluchanekileyo lokufumanisa alugcinwanga |
Iingcingo nge-PLC |
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27 |
Isixhobo sokukhusela i-Photoelectric |
Amagama omnxeba we Lalen |
6.3 Izixhobo, uluhlu lwezixhobo ezikhethekileyo
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Inani |
igama lento |
Uhlobo lweempahla |
Ubungakanani |
Ukhetho / umgangatho |
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1 |
Izixhobo zokugcina kunye nebhokisi yezixhobo |
izixhobo |
1 iseti |
umgangatho |
6.4 Uluhlu lwezixhobo ezizodwa (zeenketho) uluhlu
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Inani |
igama |
Igama lebrand |
Ukhetho / umgangatho |
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1 |
2-ishaneli yetoni |
IJapan Rikenji |
Ukhetho |
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2 |
Isixhobo sokufumanisa okungalunganga |
IJapan Rikenji |
Ukhetho |
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3 |
Isixhobo sokufumanisa indawo esezantsi |
IJapan Rikenji |
Ukhetho |
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4 |
Isixhobo sokubumba esikhawulezayo |
ETaiwan Fuwei |
Ukhetho |
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5 |
Umatshini wesondlo |
ETaiwan TUOCHENG |
Ukhetho |
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6 |
Iphedi yokufa (umqamelo womoya) |
yenziwe ngumntu |
Ukhetho |
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7 |
Iqela lokondla |
yenziwe ngumntu |
Ukhetho |