Isantya esiphezulu somatshini wokushicilela
I-punch yejubane eliphezulu (isantya esiphezulu) kukudityaniswa kwesinyithi esikhethekileyo kunye nokuqina okuphezulu kunye nokuxhathisa. Isityibilikisi siyilelwe ngesikhokelo sendlela ende kwaye sixhotyiswe ngesixhobo sokulinganisa ukutyibilika ukuqinisekisa ukusebenza ngokuchanekileyo nangokuzinzileyo. Zonke izinto ezichasene nokunxiba zixhotyiswe ngexesha lenkqubo ye-lubrication ye-elektroniki. Ukuba kukho ukunqongophala kweoyile yokuthambisa, inqindi iya kuyeka ngokuzenzekelayo. Inkqubo yolawulo oluphambili nolulula iqinisekisa ukusebenza ngokuchanekileyo kunye nokumisa kwesilayidi. Inokutshatiswa nazo naziphi na iimfuno zemveliso ezizenzekelayo ukuphucula ukusebenza kwemveliso kunye nokunciphisa iindleko.

Ububanzi besicelo
Iipunch ezikhawulezayo (oomatshini bokushicilela abakhawulezayo) zisetyenziswa kakhulu ekunyathelweni kwezinto ezincinci ezichanekileyo ezinje ngokuchaneka kwe-elektroniki, unxibelelwano, iikhompyuter, izixhobo zombane zasekhaya, iinxalenye zemoto, iimoto kunye neerotors.
Iimbonakalo
I-punch yolawulo lwamanani sisifinyezo se-punch yolawulo lwedijithali, sisixhobo somatshini esizenzekelayo esixhotyiswe ngenkqubo yolawulo lwenkqubo. Inkqubo yolawulo inakho ukuphatha iinkqubo ngokusesikweni ngeekhowudi zolawulo okanye eminye imigaqo yemiyalelo engokomfuziselo, ukuyicacisa, emva koko yenze inqindi lokuhamba kunye neenkqubo zenkqubo.
Ukusebenza kunye nokubeka iliso kumatshini wokubetha we-CNC konke kugqityiwe kule yunithi ye-CNC, eyingqondo yomatshini wokubetha we-CNC. Xa kuthelekiswa noomatshini Ukuhlukunyezwa eqhelekileyo, oomatshini Ukubetha CNC uneempawu ezininzi. Okokuqala, inokuchaneka kokusebenza okuphezulu kunye nomgangatho wokusebenza okuzinzileyo; okwesibini, inokuqhuba unxibelelaniso olunonxibelelwano oluninzi, kwaye ingaqhubekeka ngamalungu amdaka kwaye inokunqunyulwa kwaye yenziwe; kwakhona, Xa iindawo machining zitshintshiwe, zihlala zifuna kuphela ukutshintsha inkqubo yolawulo lwamanani, enokonga ixesha lokulungiselela imveliso; ngaxeshanye, inqindi ngokwayo inokuchaneka okuphezulu, ukuqina okuphezulu, kwaye inokukhetha inani elifanelekileyo lokuqhubekeka, kwaye inqanaba lokuvelisa liphezulu; kunye nenqindi inezinga eliphezulu esizisebenzelayo, nto leyo ukunciphisa amandla Labour; Ekugqibeleni, umatshini wokushicilela unemfuno ephezulu kubasebenzisi kunye nemfuno ephezulu yezakhono zabalungisi.
Umatshini wokubetha i-CNC unokusetyenziselwa zonke iintlobo zensimbi zentsimbi. Iyakwazi ukugqibezela iintlobo ezahlukeneyo zemingxunya engacacanga kunye nokusebenza nzulu komzobo ngexesha elinye. (Ngokwemfuno, inokuqhubekekisa ngokuzenzekelayo imingxunya yobukhulu obahlukeneyo kunye nemingxunya yemingxunya, kwaye imingxunya emincinci ingasetyenziselwa. Ijika, kwaye zinokuqhubekeka ngeenkqubo ezizodwa, ezinje ngezivalo, ukuzolula okungekho nzulu, ukuphikisa, imingxunya ejikelezayo, ukuqinisa iimbambo, nokucofa oPrintiweyo njlnjl.). Emva kokudityaniswa kokungunda okulula, xa kuthelekiswa nokunyathela kwendabuko, igcina iindleko ezininzi zokubumba. Ingasebenzisa iindleko eziphantsi kunye nomjikelo omfutshane ukucwangcisa iibhetshi ezincinci kunye neemveliso ezahlukeneyo. Inesikali esikhulu sokuqhubekeka kunye nomthamo wokuqhubekeka, kwaye emva koko iqhelane neevenkile ezinkulu ngexesha. Kwaye utshintsho lwemveliso.
Umgaqo wokusebenza
Umgaqo woyilo wenqindi (cinezela) kukuguqula isindululo sibe sisinyanzelo. Imoto ephambili ivelisa amandla okuqhuba i-flywheel, kunye ne-clutch eqhuba i-gear, i-crankshaft (okanye i-gear eccentric gear), intonga yokudibanisa, njl njl, ukufezekisa ukunyakaza okuhambelanayo kwesilayidi. Ukuhamba okusuka kwimoto ephambili ukuya kwintonga yokuqhagamshela yintshukumo ejikelezayo. Phakathi kwentonga yokuqhagamshela kunye nebhloko yokutyibilika, kufuneka kubekho indawo yenguqu yokuhamba kwesetyhula kunye nokuhamba komgama. Kukho iindlela ezimbini ezilahlekileyo kuyilo lwayo, enye luhlobo lwebhola, enye luhlobo lwepini (uhlobo lwe-cylindrical), ekuthi ngalo isetyhula ishukunyiswe iguqulwe ibe kukuhamba kwesilayidi.
I-punch icinezela umbandela ukuze uyonakalise ngeplastikhi ukufumana ubume obufunekayo kunye nokuchaneka. Ke ngoko, kufuneka ihambelane neseti yokubumba (ephezulu kunye esezantsi isikhunta), loo nto ibekwe phakathi, kwaye umatshini usebenza uxinzelelo ukuyikhubaza, Amandla okusabela abangelwa ngamandla asetyenzisiweyo kwimathiriyeli ngexesha lokulungiswa kuthathwa umzimba womatshini wepunch.
Ukwahlulahlula
1. Ngokwamandla okuqhuba kwesityibilikisi, inokwahlulahlulwa ibe ziindidi ezimbini: oomatshini kunye ne-hydraulic, ke oomatshini bokushicilela beepunch bahlulwe baba yimikhosi eyahlukeneyo yokuqhuba ngokokusebenzisa kwabo:
(1) inqindi yoomatshini
(2) ngesibamba ngamanzi
Ukulungiswa kwesitampu sentsimbi ngokubanzi, uninzi lwazo lusebenzisa oomatshini bokugqobhoza oomatshini. Kuxhomekeke kulwelo olusetyenzisiweyo, oomatshini bokushicilela be-hydraulic baquka oomatshini bokushicilela be-hydraulic kunye noxinzelelo lwe-hydraulic. Uninzi loomatshini bokushicilela be-hydraulic ngoomatshini bokushicilela be-hydraulic, ngelixa oomatshini bokushicilela be-hydraulic besetyenziselwa oomatshini abakhulu okanye oomatshini abakhethekileyo.
2. Ihlelwe ngokokuhamba kwesilayidi:
Kukho isenzo esinye, isenzo esiphindwe kabini, kunye noomatshini bokushicilela abasebenza kathathu ngokungqinelana nokuhamba kwesilayidi. Ekuphela kwento esetyenziswa kakhulu kukushicilela ngesenzo esinye sokutyibilika ngesityibilikisi esinye. Ukunyathela okuphindiweyo kunye nokuphindwa kathathu kusetyenziswa oomatshini bokushicilela kusetyenziswa ikakhulu ukwandiswa kwemizimba yeemoto kunye neendawo ezinkulu zoomatshini. Inani lincinci kakhulu.
3. Ngokwendlela yokuhlelwa kwendlela yokutyibilika:
(1) Inqanawa yecrankshaft
I-punch esebenzisa indlela ye-crankshaft ibizwa ngokuba yi-crankshaft punch, njengoko kubonisiwe kumzobo 1 yipunch crankshaft. Uninzi lweepunch zomatshini zisebenzisa le ndlela. Isizathu sokusebenzisa indlela ye-crankshaft kakhulu kukuba kulula ukuyenza, inokuchonga ngokuchanekileyo isikhundla sesiphelo esisezantsi sokubetha, kunye nokuhamba kwegophe yesilayidi kufanelekile ukuba kusetyenzwe ngeendlela ezahlukeneyo. Ke ngoko, olu hlobo lokunyathela lulungele ukubetha ngenqindi, ukugoba, ukuzolula, ukutshisa okutshisayo, ukufudumeza okufudumeleyo, ukubanda okubandayo kwaye phantse zonke ezinye iinkqubo zokubetha.
(2) Akukho punch crankshaft
Akukho punch crankshaft ikwabizwa ngokuba yi-eccentric gear punch. Umzobo 2 yipunch yegiya eccentric Ukuthelekisa imisebenzi ye-crankshaft punch kunye ne-eccentric gear punch, njengoko kubonisiwe kwiTheyibhile 2, i-punch ye-eccentric gear ilunge ngakumbi kune-crankshaft ngokwe-shaft rigidity, ukuthambisa i-lubrication, inkangeleko, kunye nolondolozo. Ukungancedi kukuba ixabiso liphezulu. Xa ukubetha kukude, i-punch ye-eccentric gear ilunge ngakumbi, kwaye xa ukubetha komatshini wokubetha kufutshane, i-crankshaft punch ibhetele. Ke ngoko, oomatshini abancinci kunye nesantya esiphezulu sokubetha amanqindi ikwangumhlaba wokugoba i-crankshaft.
(3) Guqula inqindi
Abo basebenzisa isixhobo sokutshintsha kwi-slider drive babizwa ngokuba yi-toggle punches, njengoko kubonisiwe kwi-Figure 3. Olu hlobo lwepunch lunendlela ekhethekileyo yokuhamba kwesilayidi apho isantya somtyibilikisi kufutshane neziko elifileyo lisezantsi lihamba kancinci (xa kuthelekiswa (crankshaft punch), njengoko kubonisiwe kumzobo 4. Ngapha koko, indawo esezantsi efileyo yestroke nayo ichazwe ngokuchanekileyo. Ke ngoko, olu hlobo lwepunch lulungele ukuqhubekeka kokucinezelwa okunje nge-embossing kunye nokugqiba, kwaye ukubanda okubanda yeyona nto isetyenziswayo.
(4) Ukubetha ngenqindi
I-punch esebenzisa ukuhanjiswa kwe-friction kunye ne-screw mechanism kwi-track drive ibizwa ngokuba yi-punch punch. Olu hlobo lwenqindi lolona lufanelekileyo kwimisebenzi yokuqinisa kunye nokutyumza, kwaye inokusetyenziselwa ukuqhubekeka njengokugoba, ukwenza, kunye nokuzolula. Inemisebenzi eguquguqukayo ngenxa yexabiso layo eliphantsi kwaye yayisetyenziswa ngokubanzi ngaphambi kwemfazwe. Ngenxa yokungakwazi ukumisela indawo yesiphelo esisezantsi, ukungachaneki kokulungiswa kwemveliso, isantya semveliso ecothayo, ukulayisha ngaphezulu xa umsebenzi wolawulo ungalunganga, kunye nemfuno yetekhnoloji enezakhono ekusebenziseni, iyapheliswa ngokuthe ngcembe.
(5) inqindi yomoya
Abo basebenzisa isixhobo sokujija kumatshini wesilayidi esibizwa ngokuba yi-slider drive indlela ebizwa ngokuba yi-screw punches (okanye i-screw punches).
(6) ingqokelela yenqindi
Abo basebenzisa i-rack kunye neepinion mechanism kwi-slider drive indlela ebizwa ngokuba yi-rack punches. Iipunch ezijikelezayo zineempawu ezifanayo nezokuloba, kwaye iimpawu zazo ziphantse zafana nezo zeepunch hydraulic. Yayisetyenziselwa ukusetyenziselwa ukungena kwi-bushings, iimvuthuluka kunye nezinye izinto, njengokucinezela, ukucinezela ioyile, ukubopha, kunye nokukhutshwa kweebhulethi (igumbi elitshisayo lokulungisa), njl njl. ekhethekileyo kakhulu Ayisasetyenziswa ngaphandle kwemeko.
(7) Qhagamshela inqindi
I-punch esebenzisa iindlela ezahlukeneyo zonxibelelwano kwi-slider drive mechanism ibizwa ngokuba yi-punch ye-linkage. Injongo yokusebenzisa indlela yokunxibelelana kukugcina isantya sokuzoba ngaphakathi komda ngelixa unciphisa umjikelo wokuqhubekeka ngexesha lokuzoba, kunye nokunciphisa utshintsho kwisantya senkqubo yokudweba ukukhawulezisa ukubetha kwendlela kunye nomgama ukusuka kwiziko eliphezulu elifileyo kwindawo yokuqalisa yokusebenza. Isantya sokubuya kwesibetho ukusuka kwiziko labafileyo elingaphantsi ukuya kwiziko labafileyo eliphezulu senza ukuba sibe nomjikelo omfutshane kunomatshini wokubhoboza i-crankshaft ukuphucula imveliso. Olu hlobo lwepunch lusetyenziselwa ulwandiso olunzulu lwezikhongozeli zezilinda ukusukela kumaxesha akudala, kwaye umphezulu webhedi umncinci. Kutshanje, isetyenziselwe ukuqhubekeka kweepaneli zomzimba wemoto kwaye umphezulu webhedi ubanzi.
(8) Ukubetha ngenqindi kweCam
I-punch esebenzisa indlela ye-cam kwindlela yokuhambisa isilayidi ibizwa ngokuba yi-cam punch. Inqaku lalenqindi kukwenza ubume bekhamera obufanelekileyo ukuze ukujikajika kwesilayidi okufunwayo kufumaneke ngokulula. Nangona kunjalo, ngenxa yohlobo lwendlela ye-cam, kunzima ukuhambisa amandla amakhulu, ke ukubetha kwenqindi kuncinci kakhulu.
Amanyathelo okhuseleko kusetyenziso olukhawulezileyo lweenqindi ezinesantya esiphezulu
■Ngaphambi komsebenzi
(1) Jonga imeko yokuthambisa kwilungu ngalinye, kwaye wenze isekethe nganye yokuthambisa ithambise ngokupheleleyo;
(2) Khangela ukuba ufakelo ukungunda ichanekile kwaye ithembekile;
(3) Jonga ukuba uxinzelelo lomoya luphakathi koluhlu oluchaziweyo;
(4) I-flywheel kunye ne-clutch kufuneka zikhutshwe ngaphambi kokuba imoto ivulwe;
(5) Xa i-motor iqalile, jonga ukuba ujikelezo lwendlela ye-flywheel iyafana na nophawu lokujikeleza;
(6) Umatshini wokushicilela makenze imivumbo emininzi engenzi nto ukujonga iimeko ezisebenza kuzo iziqhoboshi, ukuhlangana kunye nezinto ezisebenzayo.
■Emsebenzini
(1) Impompo yeoyile yokuthambisa yokuthambisa kufuneka isetyenziselwe ukumpompa ioyile yokuthambisa kwindawo yokuthambisa rhoqo;
(2) Xa ukusebenza kweendaba kungaziwa, akuvumelekanga ukulungelelanisa amaphephandaba ngaphandle kwemvume;
(3) Akuvunyelwe kwaphela ukubetha amanqwanqwa amabini amashiti ngaxeshanye;
(4) Ukuba umsebenzi ufunyenwe ungaqhelekanga, yeka umsebenzi ngokukhawuleza kwaye ujonge kwangexesha.
■Emveni komsebenzi
(1) Cima i-flywheel kunye ne-clutch, usike umbane, kwaye ukhulule umoya oseleyo;
(2) Sula umatshini wokucoca ucoce kwaye usebenzise ioyile yokulwa nerusi kwindawo yokusebenza;
(3) Yenza irekhodi emva kotyando ngalunye okanye ulondolozo.
Inkqubo yokusebenza kwenqindi (inkqubo yokusebenza kweendaba)
1. Umsebenzi wenqindi kufuneka ukuba sele efundile, eyazi ubume kunye nokusebenza kwenqindi, ezazi iinkqubo zokusebenza kwaye efumana iimvume zokusebenza ngaphambi kokuba akwazi ukuzimela.
2. Sebenzisa ukhuseleko kunye nolawulo lwesixhobo ngenqindi ngokuchanekileyo, kwaye sukuyiqhawula ngokungxama.
3. Jonga ukuba ngaba usasazo, uqhagamshelo, ukuthambisa ajikeleze kunye nezinye iinxalenye zesibhakela kunye nesixhobo sokhuseleko sikwisiqhelo. Izikere zesikhombiso kufuneka ziqine kwaye akufuneki zihanjiswe.
4. I-punch kufuneka ibaleke yomile kangange-2-3 imizuzu ngaphambi kokusebenza. Jonga ubhetyebhetye bokutshintsha kweenyawo nezinye izixhobo zolawulo, kwaye usebenzise emva kokuqinisekisa ukuba kuyinto eqhelekileyo. Akufanele iqhube ngokugula.
5. Isibumba kufuneka siqine kwaye siqine, ukungunda okuphezulu nangaphantsi kulungelelaniswe ukuqinisekisa ukuba indawo ichanekile, kwaye inqindi lihanjiswa ngesandla ukuvavanya inqindi (inqwelo engenanto) ukuqinisekisa ukuba isikhunta sikwisimo esihle.
6. Nika ingqalelo ukuthambisa ngaphambi kokuba uqhube, kwaye ususe zonke izinto ezidadayo kwinqindi.
7. Xa ukukhutshwa kwenqindi kukhutshwa okanye kuqhutywa kwaye kubethwa ngenqindi, umqhubi kufuneka eme kakuhle, agcine umgama othile phakathi kwezandla nentloko kunye nenqindi, kwaye uhlala ejonge intshukumo yenqindi, kwaye ukuncokola nabanye akuvumelekanga ngokungqongqo.
8. Xa sibetha ngenqindi imisebenzi emifutshane kunye nemincinci, kufuneka kusetyenziswe izixhobo ezizodwa, kwaye akuvumelekanga ukondla ngokuthe ngqo okanye ukuthatha iindawo ngesandla.
9. Xa kubethwa okanye kubethwa amalungu omzimba omde, kufuneka kumiselwe iiraki zokhuseleko okanye kuthathwe amanye amanyathelo okhuseleko ukuthintela ukumba nokwenzakala.
10. Xa kungqutyulwa kube kanye, izandla neenyawo azivumelekanga ukuba zibekwe kwizandla nakwizibiyeli zeenyawo, kwaye maziphakamiswe (zinyathelwe) ngexesha ukunqanda iingozi.
11. Xa abantu ababini nangaphezulu besebenza kunye, umntu onoxanduva lokuhambisa (ukunyathela) isango kufuneka aqwalasele isenzo somondli. Akuvunyelwe ngokungathandabuzekiyo ukuthatha iinxalenye kwaye ususe (inyathelo) lesango ngaxeshanye.
12. Yima ngexesha lokuphela komsebenzi, unqumle umbane, usule isixhobo somatshini, kwaye ucoce okusingqongileyo.
Ungayikhetha njani into yokushicilela ngesantya esiphezulu
Ukukhethwa kwenqindi yesantya esiphezulu kufuneka kuthathelwe ingqalelo le micimbi ilandelayo:
Isantya sokubetha, cofa isantya）
Zimbini iintlobo zezantya zaseTaiwan kunye noomatshini bokushicilela basekhaya kwintengiso, ebizwa ngesantya esiphezulu, esinye sesona santya siphezulu amaxesha angama-400 / min, kwaye esinye ngamawaka ali-1000 / min. Ukuba imveliso yakho yokubumba ifuna isantya samaxesha angama-300 / ngomzuzu okanye ngaphezulu, kuya kufuneka ukhethe i-punch yamaxesha ayi-1000 / ngomzuzu. Kuba izixhobo azinakusetyenziselwa umda, kwaye iipunch ngaphakathi kwamaxesha e-400 / min ngokubanzi ayinayo inkqubo yokunyanzeliswa kokuthambisa, kusetyenziswa kuphela i-butter lubrication kwinxalenye edibeneyo, kunye nolwakhiwo lwepunch luhlobo lwesilayidi, ekunzima ukuluqinisekisa Ukuchaneka kwaye kunxitywa kakhulu ngexesha lomsebenzi omde. Ngokukhawuleza, ngokuchaneka okuphantsi, ukonakala okulula kokubumba, inqanaba eliphezulu lokugcina oomatshini kunye nokubumba, kunye nokulibaziseka kwexesha, kuchaphazela ukuhanjiswa.
Ukuchaneka kwenqindi, cofa ukuchaneka
Ukuchaneka Ukuhlukunyezwa kumatshini ikakhulu:
1. Ukufana
2. Ukuma nkqo
3. Ukucoca ngokupheleleyo
Ukuchaneka koomatshini bokuchaneka okuphezulu akunakuvelisa iimveliso ezilungileyo kuphela, kodwa kukwanomonakalo omncinci ekubunjweni, okungagcini nje ukugcina ixesha lokugcina umngundo kodwa kugcina iindleko zokugcina.
Inkqubo ukuthambisa ajikeleze
Isantya esiphezulu sinesibetho esiphakamileyo (isantya) ngomzuzu, ke sineemfuno eziphezulu kwinkqubo yokuthambisa. Kuphela sisantya esine-punch ephezulu ngenkqubo yokuthambisa yokuthambisa kunye nokuthambisa umsebenzi ngokungaqhelekanga onokuthi unciphise ngokufanelekileyo ukusilela kwenqindi ngenxa yokuthambisa.